Senin, 29 Mei 2017
Rabu, 24 Mei 2017
Rabu, 17 Mei 2017
Selasa, 09 Mei 2017
#TM11.Sistem Perencanaan, Pengadaan, dan persediaan
MRP, MRP in term of when the
components need to be relased to manufacturing or a vendor to satisfy the finished product master schedule and MRP is such a
computerized inventory planning and control systems
Menurut saya , MRP adalah sautu
metode yang biasa di gunakan untuk melakukan sebuah kegiatan dalam teknik
perencanaan dan pengontrolan terhadap barang berupa part yang akan di olah oleh
vendo atau pun untuk dijadikan bahan assembly dalam kegiatan manufaktur, yang
disimpan sebagai inventory.
MRP II, Manufacturing planning a
system in which the entire production environment is evaluated to allow master
schedules to be adjusted and created based on feedback from current production
/ purchase condition
Menurut saya , MRP II adalah
suatu system yang dirancang untuk memudahkan dalam memenuhi kebutuhan informasi
dalam segi manufacturing yang bertujuan
untuk mengintegrasikan antara berbagai
fungsi satu dengan fungsi utama
dalam industi manfaktur seperti keuangan, pemasaran, produksi.
JIT, JIT a philosophy in which
material and components required in the production prosses are available at
exactly the time required
Menurut saya ,Just In Time adalah
suatu kegiatan pengembangan system produksi yang diriancang untuk digunakan
agar dapat bertujuan untuk meningkatkan
kualitas, dan dapat bertujuan agar menekan berbagai biaya , dan
bertujuan untuk mencapai waktu penyerahan seefisien mungkin dengan menghapus
semua jenis kegiatan yang memboroskan, sehingga dapat perusahaan dapat memenuhi
kebutuhan pelanggan pada waktu yang tepat sesuai dengan jumlah yang dikehendaki
oleh pelanggan tersebut.
KANBAN, Kanban a Japanese word
meaning card and manual inventory management system development by Toyota
Menurut saya, KANBAN adalah
sebuah konsep dimana 2 konsep yaitu antara Lean Manufacturig and Just In Time,
dan merupakan system peraturan atau system informasi yang membantu
mengendalikan dan menentukan produksi produk yang sangat diperlukan dalam
jumlah dan waktu yang diperlukan dalam tiap proses manufakturing dan juga
diantara perusahaan.
HUBUNGAN SISTEM MRP , MRP II ,
JIT , KANBAN TERHADAP EQUIPMENT
Hubungan system MRP , MRP II, JIT, DAN KANBAN adalah
merupakan istilah-istilah yang dipergunakan dalam dunia manufaktur.
Masing-masing istilah tersebut memiliki sistem dan tujuan yang berbeda-beda,
namun MRP, MRP II, JIT dan KANBAN
adalah merupakan bagian dari Manufacturing Planning and Control (MPC)
atau perencanaan dan pengendalian manufaktur.
MRP hanya memperhitungkan
perkiraan perencanaan material (Material Planning Projections) berdasarkan
tahap explosion dari Bill Of Material.
Fungsi-fungsi yang sering muncul
dalam MRP adalah:
1.Bills of Material
2.Inventory Management
3.Work Order Management
4.Shop Floor Scheduling
5.Production Activity Control
6.Material Shortage Management
MRP II (Manufacturing Resource
Planning)
MRP II memperhitungkan semua
sumberdaya manufaktur yang ada untuk proses simulasi pro-aktif
Fungsi-fungsi yang sering muncul
dalam MRP II adalah:
1.Financial Modules
2.Business Plan
3.Resource Planning
4.Production Plan
5.Sales and Operations Plan
Pengaruh JIT pada Penilaian Persediaan
Salah satu masalah pertama
akuntansi yang dapat dihilangkan dengan penggunaan pemanufakturan JIT adalah
kebutuhan untuk menentukan biaya produk dalam rangka penilaian persediaan. Jika
terdapat persediaan, maka persediaan tersebut harus dinilai, dan penilaiannya
mengikuti aturan-aturan tertentu untuk tujuan pelaporan keuangan. Dalam JIT
diusahakan persediaan nol (atau paling
tidak pada tingkat yang tidak signifikan), sehingga penilaian persediaan
menjadi tidak relevan untuk tujuan pelaporan keuangan.Dalam JIT, keberadaan
penentuan harga pokok produk hanya untuk memuaskan tujuan manajerial. Manajer
memerlukan informasi biaya produk yang akurat untuk membuat berbagai keputusan
misalnya :
penetapan harga jual berdasar
cost-plus
analisis trend biaya.
analisis profitabilitas lini
produk.
perbandingan dengan biaya para
pesaing
keputusan membeli atau membuat
sendiri, dsb.
Mengurangi pemborosan
Pengurangan pemborosan terutama
dalam bentuk barang yang terbuang, karena pada hakekatnya pemborosan adalah
biaya.
*Tujuan tersebut dapat dicapai
dengan cara :
Mengeliminasi atau mengurangi
persediaan
Meningkatkan mutu
Mengendalikan aktivitas supaya
biaya
Memperbaiki kinerja
Kanban
Menurut Yasuhiro Monden secara
terperinci sistem kanban digunakan untuk melakukan fungsi sebagai berikut
1. Perintah
2. Pengendalian diri sendiri
untuk mencegah over production
3. Pengendalian Visual
4. Perbaikan Proses dan Operasi
Manual
5. Pengurangan Biaya Pengelolaan
Resource : David D. Bedworths & James E. Bailey ( 1987 ) : Integrated Production Control System Management Analysis, Design( 2/E) John Wiley & Sons ( pp. 161 – 192 ) . Singapore
Resource : David D. Bedworths & James E. Bailey ( 1987 ) : Integrated Production Control System Management Analysis, Design( 2/E) John Wiley & Sons ( pp. 161 – 192 ) . Singapore
Sabtu, 06 Mei 2017
#TM10.060517.Safety Stock
INVENTORY
Inventory
atau persediaan merupakan sejumlah barang yang disediakan untuk memenuhi
permintaan dari pelanggan , persediaan bisa berbentuk bahan raw material yang
harus diproses lagi atau menjadi barang jadi yang sudah siap untuk dijual atau di satukan dengan part yang lain.
FUNGSI
INVENTORY
1.
Menghindari ada material/part
yg rusak.
2.
Menghindari keterlambatan
pengiriman.
3.
Menghindari tidak ada barang
(musiman).
4.
Menghindari kenaikan harga.
5.
Mendapatkan diskon (beli
banyak).
6.
Menjamin kelangsungan
produksi.
THE
FIXED ORDER INTERVAL SYSTEM
Pada sistem
ini merupakan sistem pemesanan dengan interval pemesanan yang tetap tapi ukuran
pemesanan bervariasi. Pada sistem ini safety stock (pengaman) digunakan untuk
meredam fluktuasi selama interval pemesanan. Ciri dari sistem persediaan dengan
persediaan adalah sebagai berikut :
1.
Safety stock digunakan untuk
meredam fluktuasi kebutuhan selama periode tertentu.
2.
Selang waktu pemesanan
berturut-turut tetap.
3.
Ukuran pemesanan bervariasi
tergantung jumlah persediaan yang ada di gudang pada saat dilakukan pemesanan
kembali.
4.
Tidak ada waktu pemesanan
kembali pada interval waktu yang sama.
Kelebihan
dari tipe ini adalah tidak perlu pemeriksaan terus menerus, sehingga dapat
mengurangi pekerjaan, dan sangat baik jika banyak jenis barang dengan gudang
tapi sedikit pesanan.
Sedangkan
kelemahannya adalah harus mempunyai safety stock yang dapat melindungi selama
satu periode penuh, Ukuran pesanan tidak tetap dan harus selalu melakukan
perhitungan setiap akhir periode.
THE FIXED
ORDER SIZE INVENTORY SYSTEM
System
persediaan ukuran tetap sangat penting ,
jumlah barang yang akan dipesan ulang aka beroperasi sesuai dengan permintaan
sebelumnya karena pada proses pengeriman jumlah tersebut didata oleh computer .
SAFETY STOCK
Safety tock
diadakan untuk memenuhi variasi permintaan yang takterduga , karena kebutuhan
timbul dari permintaan kedepan , dan produksi barang yang disimpan . Safety
tock perlu dilakukan untuk mecegah terjadinya kehabisan barang/ stock pada saat
customer meminta pengiriman oleh karena itu kita perlu mengetahui tingkat
kebutuhan pelanggan , permintaan pelanggan , distribusi variasi produksi ,
distribusi variasi lead time
Biegel,J.E.(1987,90)Production
Control : A quantitative approach ed-New
Delhi : Prentice-Hall of India
Selasa, 25 April 2017
#TM 9. 260417 (K9)
Untuk memuntaskan tugas LPI
dengan ini saya lampirkan tugas tersebut :
LIFE CYCLE
Kutipan :
McFarland dalam The National Property Management Association’s Journal
of Property and Asset Management (2010), berpendapat bahwa profesional
manajemen (dalam hal ini manajemen aset) harus dapat mengelola semua aspek dari
siklus hidup aset untuk memastikan perusahaan mereka mencapai hasil maksimal
atas modal yang diinvestasikan, menerapkan efisien dan efektif proses yang
memberikan kontrol yang wajar yang mendukung tenaga kerja sementara
menghilangkan proses non nilai tambah, sumber daya dan biaya.
Sumber :
http://sahidsutomo.blogspot.co.id/2013/10/manajemen-aset.html
menurut saya : menurut pendapat saya silus asset sangat
diperlukan karena dengan terdpat siklus asset kita dapat melakukan suautu
kajian dengan menjadikan suautu asset sebagai bahan perencaan selanjutnya dalam
perusahaan dan kami dapat melakukan siklus terhadap suatu asset yang kami
miliki dengan adanya siklus kita dapat melakukan kegiatan dari awal perencaan
sampai penghapusan suatu asset secara terencana dan teratur.
CAPEX
kutipan :
Horngren et al (2006, P467) menyatakan “Pengeluaran Modal (Capital Expenditure) adalah pengeluaran yang
meningkatkan kapasitas atau efisiensi aktiva atau yang memperpanjang masa
manfaat.
sumber : https://ekopunyablog.wordpress.com/2012/04/23/apa-itu-capital-expenditure-capex-dan-operating-expenditure-opex/
Menurut saya :
capex itu adalah suatu kegiatan yang dapat bertujuan untuk menjadikan
suautu nilai profit terhadap suatu masa manfaat terhadap asset dan juga jangka
waktu keuangan dan efisiensi aktifa terhadap perusahaan.
OPEX
Kutipan :
Operating expenditure adalah alokasi yang direncanakan dalam budget
untuk melakukan operasih perusahaan secara normal. Dengan kata lain operating
expenditure (biaya operasi) digunakan untuk menjaga kelangsungan aset dan
menjamin aktivitas perusahaan yang direncanakan berlangsung dengan baik. Karena
sifatnya biaya sehari-hari maka biaya operasi tidak meliput pajak pendapatan,
depresiasi, dan biaya financing (bunga pinjaman).
Sumber :
https://ekopunyablog.wordpress.com/2012/04/23/apa-itu-capital-expenditure-capex-dan-operating-expenditure-opex/
Menurut saya :
menurut saya opex sangat penting dikarenakan dengan adanya opex
perusahaan dapat memperedikasin berapa biaya yang dapaty dialokasikan untuk
menjalankan suautu kegiatan perusahaaan secara terencana dan juga sesuai dengan
tujuan dari perusahaan. Dan dnegan adanya opex perusahaan dapat menekan biay
anggaran untuk kedepannya.
INVENTORY
Kutipan :
konsep persediaan menurut
Rangkuti (2004:1) mengatakan bahwa persediaan merupakan suatu aktiva yang
meliputi barang-barang milik perusahaan dengan maksud untuk dijual dalam suatu
periode usaha tertentu, atau persediaan barang-barang yang masih dalam pengerjaan
atau proses produksi, ataupun persediaan bahan baku yang menunggu penggunaannya
dalam suatu proses produksi.
Sumber :
http://www.materibelajar.id/2016/04/teori-persediaan-pengertian-tujuan.html
Menurut saya :
persediaan sangat dibutuhkan sebagai kegiatan mencegah terjadinya suatu
masalah di akhir nanti yang dapat membuat masalah dalam kegiatan operasi suatu
produksi atau berjalanya suautu operasional ,sehingga persediaan sangat
dibutuhkan dan juga persedian harus di lakukakan perhitungan secara cepat dan
tepat dalam nilai kebutuhan.
DISPOSAL
Kutipan :
Pemusnahan aset adalah serangkaian kegiatan yang dilakukan apabila aset
tidak dapat diperbaiki untuk digunakan kembali. (Sugiama, 2013),Menurut Gima
Sugiama (Sugiama, 2013: 264) Aset yang telah tidak memungkinkan lagi
direjuvenasi karena pertimbangan ekonomi atau fungsinya, maka aset dapat
dihapuskan atau disposal
Sumber :
Sugiama, Gima. 2013. Manajemen Aset Pariwisata. Bandung; Guardaya
Intimarta
Menurut saya : pemusnahaan asset
sangat dibutuhkan untuk membuat atau merencanakan kegiatan selanjutnya ,karena
asset yang dimusnahkan harus dilakukan untuk menjaga agar arus kas dalam
perusahaan tidak membengkak dikarena nilai pemeliharaan dari asset yang sudah
tidak dapat digunakan kembali, dan juga bertujuan untuk menjaga arus cash tetap
aman dalam perusahaa.
Senin, 17 April 2017
Selasa, 28 Maret 2017
#020417.TM 7. Asset Management chapter 1,2,14,15,18
Chapter 2
The Asset Management Function
Chapter Aim: To describe the aim,
structure and activities of asset management.
To indicate the competencies
needed by people who work in asset management.
Chapter Outcomes: After reading
this chapter you will know:
• Why asset management is needed
and what it’s main activities are
• How the asset management
function should be structured
• The need for personnel working
in particular technical asset areas
• The need for financial, legal
and engineering support
• The basic knowledge required by
asset managers
• The personnel roles required in
asset management and the competencies required
for those roles
• What is meant by asset
management policy
• What is meant by asset
management strategy
Chapter Topics:
• The asset management function
• Structure
• Asset management groups
• Knowledge required for
effective asset management
• Asset management activities
• Asset management policy
• Policy statement
• Asset strategy factors and
model
• Personnel roles
• Personnel competencies
• Personnel development
2.1 The Asset Management Function
Asset management activities
permeate to many levels of an organization, and are not confined to a central
group. For this reason we shall use the term Asset Management Function as a
flexible descriptor for the activities involved, and apply the term Asset
Manager to those involved significantly, but not necessarily exclusively, in
asset management activities. The purpose of the Asset Management Function is to
provide resources and expertise to support the acquisition, in-service support
and disposal of the physical assets required by the organization.
2.2 Structure
Asset management activities and
responsibilities impact on a wide range of roles within an organization are not
confined to a specific department. However, in a large organization, effective
asset management will benefit from the existence of recognized asset management
personnel with expertise in specific areas. These may be formed into distinct
groups, the title of which will depend on company historyand structure. An example in defence is the Defence Materiel
Organization, which has divisions managing land, sea and air assets. Within
each division are asset management groups referred to as System Program Offices
(SPOs).
2.2.1 Asset Management Groups
Example Asset management groups are based around the various major equipment
areas operated by the company.
Figure 2.2 shows an example of
the asset management groups for an electricity transmission company. The
company installs and operates transmission lines and substations. There are
asset management groups for ‘substations’ and ‘field’ with sub-groups for
switchgear, transformers, transmission lines and so on. Each group is headed by
an asset group manager, supported by technical, logistics, financial and
commercial staff with competence in the particular field.
2.3 Asset Knowledge The
management of assets is dependent on knowledge about the organization’s assets,
in terms of both current equipment, business role of the assets and future
prospects. Asset managers need to have a practical working knowledge of the
major assets at a management level so as to be able to make sound business
decisions. They need to be aware of the assets which constitute elements in any
given capability, that is, the array of subsidiary items which are necessary to
support particular prime equipment.
the lead time for acquisition of
replacements, so that we can plan our replacement strategy sufficiently far in
advance. This knowledge, combined with an assessment of the future requirements
of the business, and of developments in the types of vehicles available from
manufacturers, will enable us to make sound and timely decisions within the
constraints of business risk. A summary of points of knowledge which an asset
manager may need to have is shown in Table 2.1.
2.3.1 Asset Management Activities
The asset management function has
a role to play in relation to a substantial numberof activities, as shown in
Table 2.2 Asset management activities.
2.4 Asset Management Policy
A policy statement is a statement
of the overall aims or principles adopted by an organization. A classic policy
statement from history was made by a senator in ancient Rome: “Carthage must be
destroyed”. PAS-55, the Asset Management specification, calls for an
organization to have an asset management policy. Some suggested general points
to be covered in the asset management policy statement are shown in Fig.
2.5 Asset Management Strategy
A strategy is a broad level plan
set by senior management as a guide to how and organization intends to achieve
its aims. Figure 2.4 illustrates an overall life cycle model and related asset
strategy factors. Under this heading, we set out the procedures, or refer to
existing documents which specify procedures to be followed in managing assets.
The asset strategy2.5.1 Capital Items
Asset replacement plans are to be
created and to be reviewed annually
2.5.2 In-Service Support
A systematic approach to the
support of in-service assets is to be established and operated in accordance
with the following requirements. Actions: Acquire, Retain, Replace, Dispose
Acquisition: Life Cycle Cost, Commonality, Maintenance strategy: e.g. Outsource
or not, Through Life Logistic Support, Training Operations: Physical plan,
Performance, Profit, Return On Investment Maintenance tactical detail: Quality,
Reliability, Maintainability, Availability.
2.5 Asset Management Strategy 21
Asset maintenance plans, which
may include outsourcing, are to be established and to be documented in the
organization’s maintenance management computer system. Plans will be created
and maintained, to deliver the required level of service of assets. Asset
maintenance plans are to minimize life cycle costs consistent with achieving
the outcomes specified. Risk analysis of asset operations is to be undertaken
in accordance with specified procedures. Risk management and mitigation
strategies are to be implemented as indicated by the analysis. The specified
information management system is to be used for recording plans, procedures and
work management.
2.5.3 Business Strategy and Asset
Strategy
The asset strategy must be
responsive to and interact with the business strategy. Issues deriving from the
business situation which will impact on asset management strategy include the
following.
• Changes in demand for product
or service.
• Changes in revenue and costs.
• Technological developments.
• New business developments
• Acquisitions
• Divestment, sale or phasing
out;
• Redeployment;
• Changed operating practices;
• Equipment replacement/Leasing;
• Outsourcing or In-sourcing of
services.
Other factors are the extent to
which we plan for long term growth or to just do enough to meet short term
requirements; degree of commitment to in-house repair and logistic support as
opposed to use of outsourced support facilities; the use of redundancy to
achieve system reliability, rather than seeking high reliability of individual
items; the degree of co-ordination between related parts of a supply chain,e.
g. electricity generation, transmission, and distribution; maintenance and
replacement strategy in regard to run-to-failure, age-based, condition-based,
spend-limit based replacement decisions.
2.6 Personnel Roles in Asset
Management
The asset management function
requires persons with business, technical, operations or service experience,
who can work effectively with finance, contract and engineering specialists.
The following are key personnel roles in asset management. The assignment of
persons to these roles will depend on the size and structure of the organization,
and the existence of a role does not necessarily imply that that role
constitutes a full time job.
Chapter 14
Logistic Support
The aim of this chapter is to
describe the factors involved in supporting physical assets from the point of
introduction into service, over their life time through to disposal. These
factors also influence the initial choice of equipment.
In the chapter you will learn
that many problems in physical asset management can be reduced by considering
the supportability of equipment at the acquisition stage. You will learn about
the many factors that need to betaken into account in planning equipment
support, and will be provided with check lists to assist this type of planning.
Chapter topics :
§
Introduction
§
Value engineering
§
Reliability centered procurement
§
Equipment commonality
§
Asset appraisal and acceptance
§
Test and evaluation
§
Preferred suppliers
§
Logistic support analysis
§
Level of repair analysis
§
Integrated logistic support
§
Through life support
§
Supplier viewpoint
14.1 Introduction
Physical assets require the support
of people, service and resources of many types, including operators,
maintainers, repair facilities, consumables, spare parts, documentation and
training. To ensure that these support are provided and budgeted for, several
types of analysis are needed. The following techniques are applicable :
§
Value engineering – involves a critical review of features of the
proposed capability to eliminate unnecessary elements and simplify things where
possible
§
Equipment commonality – aims to ensure that unnecessary equipment
diversity and support systems complexity are avoided
§
Logistic support analysis – the detailed analysis of support
requirements
§
Level of repair analysis – is concerned with deciding where particular
types of repair will be carried out, for example, what will be done by local
technicians, what by central workshops and so on.
§
Integrated logistic support – is a system for ensuring that, once we
have decided on our logistic support concept, all aspect necessary to implement
it are identified and implemented.
§
Through life support – is a concept which emphasizes the need for
logistic support to extend over the whole life of the equipment. This consideration
is important where contracts for support are to be let.
§
Supplier viewpoint – under this heading we consider the issue of
logistic support from the point of view of a manufacturer or supplier, for whom
both commitments and business opportunities exist.
The aims of these techniques are
to :
§
Form a basis for planning and budgeting of equipment acquisition,
operation, through-life-support and disposal
§
Optimize costs over the life cycle of equipment, and not just focus on
minimizing acquisition cost
§
Get value for money
§
Avoid nasty surprises down the track.
In the case of common user
equipment, purchased and used in an urban or industrial environment with many
surrounding support service, the techniques outlined in this chapter are
relatively easy to apply. This does not mean that the principles involved can
be iqnored or that it is impossible to go wrong. However, the available support
of equipment distributors, manufactures and specialized maintenance
organizations can greatly reduce the extent to which asset owners need to deal
with the details of logistic support. By contrast, if we are to operate away
from a supportive environment, great care must be taken to ensure that the
essential logistic support elements are in place.
Figure 14.1, the iceberg diagram,
based on original by ben Blanchard, illustrates graphically the dangers of
failure to recognize the activities and costs involved in logistic and through
life support of physical assets.
Know Your Asset
Chapter Aim: the aim of this
chapter is to draw attention to the need for asset managers to be familiar with
their assets in a techincal, business and operational context. The asset
manager will also have an integrated view of the assets as whole and will
understand the relantionships, interdependance and degree of claticality among
the deployed assets.
Chapter Outcomes: After reading
this chapter you will be aware of the importance of understanding the range of
assets which are used in the business, their roles, the techonologies involved
and the relative criticality of particular assets. You will be aware of the
value of expert which have in depth asset knowledge and of the significance of
bottlenecks which can occur particulary in flow process business.
Chapters topics:
Ø
Awarness of Key Assets
Ø
Block diagrams
Ø
Criticaloity
Ø
Expert teams
Ø
Bottlenecks
Ø
Backlogs
18.1 Awarness of Key Assets
Successful asset management is
dependet on managers having a clear understanding of asset required to
physically sustain the business and to keep it profitable. There is value in
having a register of key asset of the organization which includes information
on their leading specification and age. It is also valuable in providing
essential capabilities.
Asset management information
system contain a cast amount of detailed information . in order to see the wood
for the tress , the register of key assets, which is essentially a report
generated form the full asset register, lists the main items at a senior
management decision level. The register of key assets in a cital document will
incorporate information such as :
Ø
Asset/Capability title
Ø
Brief configuration detail
Ø
Location
Ø
Age
Ø
Estimated remaining life
Ø
Cost
Ø
Replacement cost
Ø
Recent history e.g last overhaul or upgrade date
Ø
know issues
Ø
know plants
There is also value in having
maps, plans, satelite image, photographs and surveilance images at various
levels of detail, making it as simple as possible to understand the location
and nature of ssets and their current condition.
The actual mining machinery and
supporting service. Most industrial complexes involve a wide range of types of
assets.
A statement of quality of assets
under management, pf the budget involved and of the worl crried out annually is
valuable as an indicator to staff to senior management and to the public of the
scale of the asset management task.
At a large electricity transmission
company the CEO aranged for video screens in the head office to display, on a
real time basis, the electricuty throughput of each of the compant's major
transmission lines.
Selasa, 21 Maret 2017
#220317TM5.Asset Management & HS Code Material Kursi dan Manfaatnya
Chapter 2
The Asset Management Function
Chapter Aim: To describe the aim, structure and activities
of asset management.
To indicate the competencies needed by people who work in
asset management.
Chapter Outcomes: After reading this chapter you will know:
• Why asset management is needed and what it’s main
activities are
• How the asset management function should be structured
• The need for personnel working in particular technical asset areas
• The need for financial, legal and engineering support
• The basic knowledge required by asset managers
• The personnel roles required in asset management and the competencies required
• How the asset management function should be structured
• The need for personnel working in particular technical asset areas
• The need for financial, legal and engineering support
• The basic knowledge required by asset managers
• The personnel roles required in asset management and the competencies required
for those roles
• What is meant by asset management policy
• What is meant by asset management strategy
• What is meant by asset management strategy
Chapter Topics:
• The asset management function
• Structure
• Asset management groups
• Knowledge required for effective asset management
• Asset management activities
• Asset management policy
• Policy statement
• Asset strategy factors and model
• Personnel roles
• Personnel competencies
• Personnel development
• Structure
• Asset management groups
• Knowledge required for effective asset management
• Asset management activities
• Asset management policy
• Policy statement
• Asset strategy factors and model
• Personnel roles
• Personnel competencies
• Personnel development
2.1 The Asset Management Function
Asset management activities permeate to many levels of an
organization, and are not confined to a central group. For this reason we shall
use the term Asset Management Function as a flexible descriptor for the
activities involved, and apply the term Asset Manager to those involved
significantly, but not necessarily exclusively, in asset management activities.
The purpose of the Asset Management Function is to provide resources and expertise
to support the acquisition, in-service support and disposal of the physical assets
required by the organization.
2.2 Structure
Asset management activities and responsibilities impact on a
wide range of roles within an organization are not confined to a specific
department. However, in a large organization, effective asset management will
benefit from the existence of recognized asset management personnel with
expertise in specific areas. These may be formed into distinct groups, the
title of which will depend on company historyand structure. An example in defence is the Defence Materiel
Organization, which has divisions managing land, sea and air assets. Within each
division are asset management groups referred to as System Program Offices
(SPOs).
2.2.1 Asset Management Groups Example Asset management
groups are based around the various major equipment areas operated by the
company. Figure 2.2 shows an example of the asset management groups for an
electricity transmission company. The company installs and operates
transmission lines and substations. There are asset management groups for
‘substations’ and ‘field’ with sub-groups for switchgear, transformers,
transmission lines and so on. Each group is headed by an asset group manager,
supported by technical, logistics, financial and commercial staff with
competence in the particular field.
2.3 Asset Knowledge The management of assets is dependent on
knowledge about the organization’s assets, in terms of both current equipment,
business role of the assets and future prospects. Asset managers need to have a
practical working knowledge of the major assets at a management level so as to
be able to make sound business decisions. They need to be aware of the assets
which constitute elements in any given capability, that is, the array of
subsidiary items which are necessary to support particular prime equipment.
the lead time for acquisition of replacements, so that we
can plan our replacement strategy sufficiently far in advance. This knowledge,
combined with an assessment of the future requirements of the business, and of
developments in the types of vehicles available from manufacturers, will enable
us to make sound and timely decisions within the constraints of business risk.
A summary of points of knowledge which an asset manager may need to have is
shown in Table 2.1.
2.3.1 Asset Management Activities
The asset management function has a role to play in relation
to a substantial numberof activities, as shown in Table 2.2 Asset management
activities.
2.4 Asset Management Policy
A policy statement is a statement of the overall aims or
principles adopted by an organization. A classic policy statement from history
was made by a senator in ancient Rome: “Carthage must be destroyed”. PAS-55,
the Asset Management specification, calls for an organization to have an asset
management policy. Some suggested general points to be covered in the asset
management policy statement are shown in Fig.
2.5 Asset Management Strategy
A strategy is a broad level plan set by senior management as
a guide to how and organization intends to achieve its aims. Figure 2.4
illustrates an overall life cycle model and related asset strategy factors. Under
this heading, we set out the procedures, or refer to existing documents which
specify procedures to be followed in managing assets. The asset strategy2.5.1
Capital Items
Asset replacement plans are to be created and to be reviewed
annually.
2.5.2 In-Service Support
A systematic approach to the support of in-service assets is
to be established and operated in accordance with the following requirements. Actions:
Acquire, Retain, Replace, Dispose Acquisition: Life Cycle Cost, Commonality,
Maintenance strategy: e.g. Outsource or not, Through Life Logistic Support,
Training Operations: Physical plan, Performance, Profit, Return On Investment Maintenance
tactical detail: Quality, Reliability, Maintainability, Availability.
2.5 Asset Management Strategy 21
Asset maintenance plans, which may include outsourcing, are
to be established and to be documented in the organization’s maintenance
management computer system. Plans will be created and maintained, to deliver the
required level of service of assets. Asset maintenance plans are to minimize life
cycle costs consistent with achieving the outcomes specified. Risk analysis of
asset operations is to be undertaken in accordance with specified procedures.
Risk management and mitigation strategies are to be implemented as indicated by
the analysis. The specified information management system is to be used for recording
plans, procedures and work management.
2.5.3 Business Strategy and Asset Strategy
The asset strategy must be responsive to and interact with
the business strategy. Issues deriving from the business situation which will
impact on asset management strategy include the following.
• Changes in demand for product or service.
• Changes in revenue and costs.
• Technological developments.
• New business developments
• Acquisitions
• Divestment, sale or phasing out;
• Redeployment;
• Changed operating practices;
• Equipment replacement/Leasing;
• Outsourcing or In-sourcing of services.
• Changes in revenue and costs.
• Technological developments.
• New business developments
• Acquisitions
• Divestment, sale or phasing out;
• Redeployment;
• Changed operating practices;
• Equipment replacement/Leasing;
• Outsourcing or In-sourcing of services.
Other factors are the extent to which we plan for long term
growth or to just do enough to meet short term requirements; degree of
commitment to in-house repair and logistic support as opposed to use of
outsourced support facilities; the use of redundancy to achieve system
reliability, rather than seeking high reliability of individual items; the
degree of co-ordination between related parts of a supply chain,e. g.
electricity generation, transmission, and distribution; maintenance and replacement
strategy in regard to run-to-failure, age-based, condition-based, spend-limit based
replacement decisions.
2.6 Personnel Roles in Asset Management
The asset management function requires persons with
business, technical, operations or service experience, who can work effectively
with finance, contract and engineering specialists. The following are key personnel
roles in asset management. The assignment of persons to these roles will depend
on the size and structure of the organization, and the existence of a role does
not necessarily imply that that role constitutes a full time job.
Selasa, 14 Maret 2017
#150317.TM4.Seleksi peralatan pemindahan bahan produksi kursi
untuk memenhi tugas mata kuliah peralatan logitik industri ,maka dengan ini saya akan melanjutkan kegiatan produksi terhadap kursi lipat kuliah ,yang dimana berkaitan dengan blog sebelumnya yaitu bahan-bahan pembuatan kursi lipat, maka dengan ini penjelasan secara singkat dan jelas :
*keterangan bagan 1.0
- Pada kegiatan pertama perusahaan melakukan kontrak dengan supplier untuk menerima material dari beberapa supplier baik material mentah atau setengah jadi.
- Penerimaan bahan-bahan dari supplier dilakukan pengecekan spesifikasi yang telah di tentukan oleh perusahaan untuk material yang telah di pasok oleh supplier.
- Pada kegiatan ke 3 dilakukan penyimpanan barang-barang material dengan jumlah dan unit yang telah di minta oleh perusahaan , dan disusun untuk memudahkan kegiatan produksi ke tahap selanjutnya.
- Pada tahap produksi ,pabrik melakukan produksi terhadap produknya sendiri yaitu dengan membeli raw material berupa busa dengan ketebalan 4 cm dengan lebar 1 m x panjang 3 m maka dengan itu satu bulk busa bisa membuat sekitar 10 unit bantal yaitu 5 unit sandaran dan 5 unit dudukan ,kemudian dengan bahan latek dengan lebar 1,5 m x 4 m ,maka dengan itu kulit latek bisa menghasilkan sekitar 10 unit pelapis yaitu 5 unit untuk dudukan dan 5 unit untuk sadaran.
- Pada tahap selanjutnya semua komponen diambil dari storage dan hasil produksi untuk melanjutkan ke tahap assembely yaitu pentauan rangka ,sandaran,meja,dudukan,dan juga tatakan dari satu unit kursi tersebut.
- Pada tahap berikutnya semua hasil assembly kita lakukan pengecekan apakah unit sesuai dengan spesifikasi pabrik yang telah di tentukan dan juga dilakukan penegemasan untuk meningkatkan kulaitas dan juga harga jual unit tersebut.
- Kemudian dilanjutkan kepada tahap warehousing yaitu dimana semua unit yang sudah di packaging dilakukan penyimpanan sesuai dengan cara dan ketentuan pabrik dalam rangka menjaga unit tetap terjaga kualitasnya hingga ke konsumen.
- Kemudian system distribusi melakukan tugasnya yaitu dengan melakukan system distribusi agar semua barang tersebut dapat terdistribusikan hingga ke konsumen.
- Phisycal distirbusi dimana semua barang harus disesuaikan dengan dengan permintaan konsumen agar tercapainya service level terhadap konsumen terhadap produk .
- Kemudian sales dan marketing melakukan penawaran kepada pasar dan melakukan promosi produk ke pada distributor atau retailer untuk memastikan produk terjad akan stock dan kualitasnya.
- Kemudian konsumen dapat merasakan manfaat suatu barang yang telah di produksi yaitu dengan dapat membeli dari retailer terdekat.
by : Fariz abdillah
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